Tag Archives: roof

31/12/2019 and 2019 summary

Today was spent cutting the box section stock for the remaining window frames. This is almost complete and just requires cutting to length.

As it is the end of the year, a summary of work completed in the last twelve months is appropriate. 2019 has been the year of bodywork.

Starting at the front, the main steel bulkhead has has been fully repaired and painted.

New steel has been grafted into the roof structure above the entrance.

The complex shaped aluminium fairing immediately in front of the entrance was repaired by welding and refitted.

The entrance steps have been completely replaced with new steel and new mahogany treads. The floor around the entrance has been replaced.

The nearside chassis member outside face has been silvered from the rear wheels forward to the engine bay.

The nearside main body frame has been repaired, new steel flitch plates made and fitted and painted from the front rearwards to the rear wheel opening.

Two fixed-light window frames have been rebuilt and are awaiting glass. Five droplight frames have been manufactured and the remaining three are in progress.

The first bay rearwards from the entrance has been completed with new panels and the first half drop window completed and installed.

The plan for 2020 is to complete the nearside, rebuild the rear end and boot and progress to the offside starting with the emergency door.

16/12/2018

I realised that it would be necessary to cut into the roof cladding in order to determine the full extent of the corrosion in the steel reinforcement over the door, so this was partially done yesterday and completed today.  The plan is to repair this by letting in joggled replacement sections using structural seam sealer and countersink rivets then finish with a skim of filler.

Some sections of the the rotten steel were cut out today, primarily to allow access to the T-shaped steel flitch plate that reinforces the joint between the top of the door pillar and the cant rail.  This is quite badly corroded so a new one will be made.  With this out of the way the rotten wood can be cut out of the door pillar and repaired.

Repairs by welding will be made to the steel section over the door and window 1 by welding with 1.5mm ZIntec,  ordered today for delivery on the 21st.