Tag Archives: rear axle

5/7/2018

(4/7/2018)

Finished welding the first flange a few days ago.  Ground off the welds, one or two need redoing as the welds didn’t penetrate but not a big deal.  Have requested laser-cut rings for the centre part but have had no reply on price yet.  Awaiting arrival of gas bottle adaptor as ran out of CO2 the other day and replaced it with 15% CO2/Argon mix but my pub gas gauge won’t fit.

Made a template for the bump stop rubber clamp plates, they need to be cut in steel now.

(5/4/2018)

Made the bump-stop clamp plates today, just need some spacers welding underneath.

20180705_172114

Above –  awaiting painting.

Below – ready to fit to the axle.  The bump stop on the left I made with two-part Urethane Shore 90.  The right-hand one is the original that was still on the axle.

20180713_104640

 

26/6/2018

Started fabricating dust shields today out of 1.2mm msp.  Bought two laser-cut discs 50cm in diameter to make these.  Welded a 1/2″ flange onto the first disc today.  Here is the best of the two originals:

ds2

23/5/2018

Created this blog from the ashes of the previous WordPress installation.

Initial assessment shows at least the following need immediate attention:

Rear springs (collapsed), interior wiring – insulation disintegrating, front brakes – no vacuum hoses.  Fuel system autovac is not lifting fuel from the main tank.  Engine frequently refuses to rev up on accelerator pedal – this seems to come and go.

Boot doors.  Lower perimeter wood work.  Window pans – all appear rotten on the outside.

Work done on the bus to date:

Work commenced December 2017 as follows:

Rear springs removed and sent to Paddington Springs for refurbishment.  New U-bolts were made from 1″ MS round bar and threaded BSW by me, very hard work, took two days! The bending and flattened saddle seat were done at a local forge. All the shackle pins needed replacing so these were obtained from Martyn Callaghan along with a new wheel stud for the the  O/S rear hub.

IMG_2300

N/S rear hub and suspension as found.

IMG_2303

Forward view of NS rear spring mount

 

IMG_2304

OS rear spring showing previous owner-replace U-bolt and unattached shock absorber link.

IMG_2305

OS rear spring, rear swinging link.

20180607_161845

New U-bolts made at Monk Street Forge, Thaxted.

 

Rear shock absorbers removed for examination.  O/S shock absorber has play in the lever arm bush and leaks around the bush.

Rear brakes dismantled, hubs removed and scissors adjusters removed.  Scissors adjusters siezed by corrosion and needed Oxy-Acetylene heat to separate.

Remains of brake dust shields removed (required hubs to be removed) see below:

ds2

Remains of original dust shield.

ds1

The other side, not much better!

Shock absorber drop links removed.  Rubber bushing in drop links completely shot.  One drop link had thread wear and threaded bush would not tighten so a new drop link was fabricated from 3/4″ MS round bar and threaded 3/4″ BSF to suit.