Tag Archives: chassis

1/07/2023

Work has continued on the electrical side with all the wiring to the nearside of the bus from the cab now laid in, with conduit where appropriate, with the exception of the panel light switch and horn button although the conduit for this connection has been made.  I rerouted the step light conduit over the bellhousing using part of the bulkhead where the gearbox cover rests to hold up the conduit.  The step light is now fitted and wired up, as is the nearside headlight.  I removed the remains of the original fog light and the conduit is secured and the wire there ready to fit  the replacement in due course.  Wiring for the nearside indicator now runs through the cab conduit where the step light wiring would have gone so a neat solution to the problem of adding to the existing wiring.  In the process of fastening the conduit to the firewall bulkhead I had to remove the main vacuum exhauster pipe. This was fortuitous as it is in really poor condition and needs replacing.  I also removed the thin vacuum pipe to the autovac to make up a replacement.   Removal of the vacuum pipe alerted me to the fact that a lot of mud had accumulated in the chassis return flange along the redundant  grease pipe so removed a lot but more remains as do the pipes, which need removing. Wiring for the nearside – horn, headlight, sidelight and panel light has been made up to length including conduit but is not yet mounted.  Noted that the panel light shares the headlight conduit – at least, that seems the only logical way to do it.   Started stripping paint off the offside headlight assembly in preparation for reassembly and applied a first primer coat to the bowl which was showing some surface rusrt.  Finished off bits of painting in the cab today, including the front dome panel from which I had to remove a dent. Someone had previously drilled a hole so I filled it with a 0BA screw after I’d finished with the panel hammer.

18/4/2022

The O/S chassis frame outer face and flanges has been sprayed silver as far as the cab rear bulkhead.  Last week I collected the fuel tank from Hartlepool Radiators so this is ready to fit, although the fuel gauge needs attention first.  The mounting brackets are painted and are ready to fit back to the chassis.

27/3/2022

Work has continues down the offside with cleaning and oxiding the chassis as far as the cab.  The fuel tank has gone away to Hartlepool  Radiators for refurbishing and most of the cab fitting and sections of the floor have been removed in preparation for repair and for painting the cab.  Two new dynamo output cables have been installed and just await the terminals soldering so the dynamo can be reconnected.

The windscreen wiper motor has been removed and serviced and is ready for a new coat of paint.

The access door for the destination box proved impossible to remove without a lot of effort and in fact all it needed was a bit sanding off the frame to ensure it could be fastened closed.

Work this week has been concentrated on the chassis under the cab, painstakingly cleaning of hardened and congealed grease and filth.  The chassis as far as the shock absorber has been treated with Vactan and is ready read oxide, as is the lower part of the cab rear bulkhead.  Hopefully by the end of the week I should be able to spray silver onto the chassis.