Painted the new front O/S wing, using etch primer I bought for the roof, evil smelling stuff which I don’t think I will use on the roof. Coo Var has some water-based all-metals primer, grey in colour, which seems a better choice. Next job was to paint the final coats on the battery trays, using chassis silver. While they were drying, I looked out the battery cables and measured out what I need, 4m from the nearside battery to the cab, 2m linking the batteries and 2m from offside to the cab. I also removed the remaining original battery cable from under the bus. A poor start on Thursday saw me using the wrong (water-based) primer over the etch primer on the new front O/S wing. Attempts to remove it when it was dry proved fruitless so I coated i with chassis silver in the hope that sealing it would fix the problem. Things impproved with the removal of the rotted conduit from the recovered battery cables, I found I had enough good cable to wire the new arrangement of batteries although some of it will need new insulation, which is on order. I had to make a minor adjustment to the floor aperture for the offside battery tray, as I had made the tray slightly too big. This job took pretty much all of Friday, but the result was worthwhile and neat in the end. I decided next to clean the paint and rust off the control box side panel, ready for painting. Final job of the week was to apply a coat of wood primer to the enlargded aperture for the battery tray, and the top of the chassis on the offside, which was exposed when the old tray was removed.
Category Archives: AEC Regal
18/5/2025
A good start to the week with progress on the second battery tray, with the sides and base welded together and the ends cut, punched and folded then welded together. Some work on the MW saw the back axle reassembled and the brakes adjusted. After that, I finished of the battery trays by grinding all the welds, I’m pleased with the result, though one is a bit large for the hole in the floor so some work is needed to fit it. Once these were pirmed, I moved on to the new front wing. I drilled two mounting holes for reference for when it becomes time to fit it. Final job of the week was to further trim the wing to improve the fit. It is now ready for a primer coat.
11/5/2025
Spent most of the week working on the MW’s rear axle, however this was complete, as far as I could go without assistance, by Thursday afternoon. I then returned to making the battery boxes, drilling the sides and plug welding them to the base of the first one after punching holes in the bases for cable access. I made the ends to fit and punched two small holes in each for ventilation, then welded them on. All that is needed to finish the first box is to grind the welds flat and paint it.