Using the hardboard templates I cut the side pillar repair section out of Iroko today. The last job was to create the slot for mortising it to the boot floor bearer.
All posts by Nigel
2/4/2020
Having primed the corner timber section yesterday, it is now waiting for a coat of grey. It can’t be fitted though until I’ve repaired the first side pillar going down the offside. So today the first job was removing the remains of the steel reinforcement that connects this pillar to the body bearer under the boot floor.
Next I made a hardboard template for the side rod, one which was the complete piece from the first horizontal down to the boot perimeter rail for references purposes. Then I cut out the rotten section and made another template that was just the repair section for this piece.
I then cut out a repair section from 2″ x 3″ Iroko ready for further fettling tomorrow.
1/4/2020
Today I finished the corner timber and prepared it for fitting. I drilled the holes for the 5/16″ bolts that hold it to the steel reinforcement and added some screws to supplement the glue for the individual pieces that make up the part. I then gave it a coat of primer.
I cut away the heads of the through fixing bolts to the rearmost offside side rod in preparation for replacing the rotted sections of this and in order to coat the reinforcement with Vactan ready for painting.